Combing cylinder for comber

ABSTRACT

A combing cylinder for a comber includes a cylinder shaft having threaded bores, and a base directly attached to the cylinder shaft. The base includes threaded bores formed in an inner surface of the base. The combing cylinder includes combing needles supported on an outer circumferential surface of the base and a balance weight directly attached to part of the cylinder shaft that is opposite from the part where the base is attached. The combing cylinder includes balance weight fixing bolts screwed to the threaded bores of the cylinder shaft to secure the balance weight to the cylinder shaft and base fixing bolts extending through the cylinder shaft and screwed to the threaded bores of the base to secure the base to the cylinder shaft. Each base fixing bolt includes a head, and the cylinder shaft includes in it a seat that receives the head.

BACKGROUND OF THE INVENTION

The present invention relates to a combing cylinder for a comber.

The comber includes a working portion provided with multiple (typically,eight) combing heads. The combing heads perform a series of operation toform slivers from laps. Each combing head includes a pair of a laproller and a feed roller that operates to feed a lap by a predeterminedamount at a time. The leading end of the lap is clamped by a nipperincluding a bottom nipper and a top nipper. The combing cylinder combsthe leading end of the lap to form a fleece, and the fleece is movedtoward detaching rollers by forward movement of the nipper. The rotationof the detaching rollers is reversed in accordance with the forwardmovement of the fleece to move the previously received fleece (precedingfleece) backward so that the trailing end of the fleece overlap theleading end of a newly combed fleece (following fleece). Subsequently,the detaching rollers rotate forward to receive the fleece from thenipper, and the top comb penetrates into the fleece to comb the trailingend of the fleece. The fleeces formed by the combing heads throughrepeating these operations are bundled and drafted, and then compressedby calender rollers to manufacture a sliver.

FIG. 6 shows a combing cylinder 50 disclosed in Japanese Laid-OpenUtility Model Publication No. 58-172474. The combing cylinder 50includes a pair of mounting bosses 52 (only one of the mounting bosses52 is shown in FIG. 6) fitted to a cylinder shaft 51 of a comber to bearranged apart from each other in the axial direction at a predeterminedinterval. On the outer circumference of the mounting bosses 52 areprovided a combing segment 53 having an arcuate cross-section and abalance weight 54. The combing segment 53 is secured with bolts 55, andthe balance weight 54 is secured with bolts 56. Each mounting boss 52has an integrally formed inner ring 57 on its inner end. The inner ring57 has a slit 57 a. On the outer end of the inner ring 57 is fitted anouter ring 59 with a setscrew 58 screwed to extend perpendicularly tothe slit 57 a. Screwing the setscrew 58 causes the inner ring 57 totighten the cylinder shaft 51, and thus the combing cylinder 50 issecured to the cylinder shaft 51.

FIGS. 7 and 8 show a combing cylinder 60 that has been proposed inJapanese National Phase Laid-Open Patent Publication 2013-538946. Thecombing cylinder 60 includes a base 62 and a balance weight 63 directlyattached to a cylinder shaft 64. The base 62 has an outercircumferential surface that supports a card clothing 61.

The balance weight 63 is secured to the cylinder shaft 64 with multiplebolts 65, which extend through the balance weight 63 and are screwed tothreaded bores formed in the cylinder shaft 64. The base 62 is securedto the cylinder shaft 64 with multiple bolts 66, which extend throughthe balance weight 63 and the cylinder shaft 64 and are screwed tothreaded bores formed in the base 62. A cover 67 is attached to each endface of the base 62 with screws 68. The covers 67 block hollow spaces 62a of the base 62 from the outside.

In accordance with the kind of cotton and the required sliver quality, acomb (a combing segment or a card clothing) used is selected from agroup of combs having different needle arrays (teeth). The number andthe shape of comb needles vary depending on the kind of the comb, andthe balance rate and the shape required for the balance weight vary inaccordance with the kind of the comb. Ideally, the balance weight withthe optimum balance rate and shape is selected in accordance with thekind of the comb. In reality, difference in the required balance rateand shape has been ignored, and one kind of balance weight has beenused. The difference in the balance rate and the shape, however, can nolonger be ignored because vibration of the comber has increased due torecent speed increase of the comber.

Combing cylinders have also been proposed that include multiple elementsdetachably secured to a base. Each element includes a needle array(teeth) that range in the size. Such a combing cylinder allows any ofthe elements to be replaced without detaching the base from the cylindershaft. The balance weight, however, needs to be replaced when replacingthe element because the balance will be lost by replacing the element.

The combing cylinder 50 of Japanese Laid-Open Utility Model PublicationNo. 58-172474 allows the balance weight 54 to be detached from thecylinder shaft 51 without detaching the combing segment 53 from thecylinder shaft 51. In combers, it is important to minimize the distancebetween the outer circumference of the combing segment 53, or the distalend of the needles, and the axis of the cylinder shaft 51. Furthermore,the combing cylinder 50 is driven at variable speeds and should havesmall inertia. The combing cylinder 50 of Japanese Laid-Open UtilityModel Publication No. 58-172474, however, includes the mounting bosses52 between the combing segment 53 and the cylinder shaft 51. Thus, whenthe distance between the axis of the cylinder shaft 51 and the outercircumference of the combing segment 53 is set to a predetermined value,an error in the distance is increased. Moreover, the inertia of thecombing cylinder 50 is increased.

The combing cylinder 60 disclosed in Japanese National Phase Laid-OpenPatent Publication 2013-538946 includes the base 62 directly secured tothe cylinder shaft 64. As compared to the combing cylinder 50 ofJapanese Laid-Open Utility Model Publication No. 58-172474, the error inthe distance between the cylinder shaft 64 and the outer circumferenceof the card clothing 61 is reduced, and the inertia is also reduced. Thecombing cylinder 60 of Japanese National Phase Laid-Open PatentPublication 2013-538946, however, requires the comb main body, or thebase 62, to be removed from the cylinder shaft 64 to detach the balanceweight 63 from the cylinder shaft 64. Thus, detaching the balance weight63 is complicated and involves a risk of damaging the comb needles,which are critical components.

SUMMARY OF THE INVENTION

Accordingly, it is an objective of the present invention to provide acombing cylinder for a comber that includes a base and a balance weightattached to a cylinder shaft to contact the cylinder shaft and thatallows the balance weight to be independently replaced without detachingthe base from the cylinder shaft.

To achieve the foregoing objective and in accordance with one aspect ofthe present invention, a combing cylinder for a comber is provided thatincludes a cylinder shaft having an outer circumferential surface and athreaded bore, a base, a combing needles, a balance weight, a balanceweight fixing bolt, and a base fixing bolt. The base is directlyattached to the cylinder shaft and includes an outer circumferentialsurface, an inner surface contacting the outer circumferential surfaceof the cylinder shaft, and a threaded bore formed in the inner surface.The combing needles are supported on the outer circumferential surfaceof the base. The balance weight is directly attached to part of thecylinder shaft that is opposite from the part where the base isattached. The balance weight fixing bolt is screwed to the threaded boreof the cylinder shaft to secure the balance weight to the cylindershaft. The base fixing bolt extends through the cylinder shaft and isscrewed to the threaded bore of the base to secure the base to thecylinder shaft. The base fixing bolt includes a head. The cylinder shaftincludes in it a seat that receives the head.

Other aspects and advantages of the present invention will becomeapparent from the following description, taken in conjunction with theaccompanying drawings, illustrating by way of example the principles ofthe invention.

BRIEF DESCRIPTION OF THE DRAWINGS

The invention, together with objects and advantages thereof, may best beunderstood by reference to the following description of the presentlypreferred embodiments together with the accompanying drawings in which:

FIG. 1 is a front view illustrating a combing cylinder according to afirst embodiment;

FIG. 2 is a cross-sectional view illustrating the combing cylinder ofFIG. 1, cut at a position corresponding to one of the base fixing bolts;

FIG. 3 is a cross-sectional view illustrating the combing cylinder ofFIG. 1, cut at a position corresponding to one of the balance weightfixing bolts;

FIG. 4 is a cross-sectional view illustrating a combing cylinderaccording to a second embodiment;

FIG. 5 is a front view illustrating a combing cylinder according to athird embodiment;

FIG. 6 is a partial cross-sectional view illustrating a conventionalcombing cylinder;

FIG. 7 is a front view illustrating another conventional combingcylinder; and

FIG. 8 is a partial side view, with a part cut away, illustrating thecombing cylinder of FIG. 7.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

A first embodiment of the present invention will now be described withreference to FIGS. 1 to 3.

A combing cylinder 11 of a comber is directly mounted on a cylindershaft 12. The combing cylinder 11 includes a base 14 and a balanceweight 15. The base 14 has an outer circumferential surface 14 d thatsupports combing needles (card clothing) 13. The balance weight 15 isdirectly mounted on the cylinder shaft 12 at a position opposite fromthe base 14.

As shown in FIGS. 2 and 3, multiple (in the present embodiment, four)elements 16 forming the combing needles 13 are detachably secured to thebase 14. The elements 16 include needle arrays (teeth) 16 a that rangein the size. The elements 16 employ a known structure and are attachableto and detachable from the base 14 without detaching the base 14 fromthe cylinder shaft 12.

The balance weight 15 has a substantially sectorial cross section. Thebalance weight 15 is secured to the cylinder shaft 12 using balanceweight fixing bolts 17 with an inner surface 15 a of the balance weight15 abutting against an outer circumferential surface 12 b of thecylinder shaft 12. The balance weight 15 has bolt holes 18 each having astep, and the cylinder shaft 12 has threaded bores 12 a at positionscorresponding to the bolt holes 18. Each balance weight fixing bolt 17includes a shank that extends through the associated bolt hole 18 to bescrewed to the associated threaded bore 12 a and a head that abutsagainst the step of the bolt hole 18. The balance weight fixing bolts 17secure the balance weight 15 to the cylinder shaft 12. That is, thebalance weight 15 is secured to the cylinder shaft 12 with the balanceweight fixing bolts 17 screwed to the threaded bores 12 a formed in thecylinder shaft 12.

As shown in FIGS. 1 and 2, the base 14 has a substantially sectorialcross-section. The base 14 includes an inner surface, which is anarcuate surface 14 a in this embodiment. The arcuate surface 14 a abutsagainst the outer circumferential surface 12 b of the cylinder shaft 12.The base 14 is secured to the cylinder shaft 12 with base fixing bolts19 in a state where the base 14 is opposed to the balance weight 15 withthe cylinder shaft 12 located in between. The balance weight 15 hasthrough holes 15 c each permitting a head 19 a of the associated basefixing bolt 19 to pass through, and the cylinder shaft 12 has bolt holes20 for the base fixing bolts 19 at positions corresponding to thethrough holes 15 c. Each bolt hole 20 includes a recess 20 a foraccommodating the head 19 a of the associated base fixing bolt 19 and athrough hole 20 b that is continuous with the recess 20 a and permitsthe shank of the base fixing bolt 19 to pass through. The recess 20 ahas a larger diameter than the through hole 20 b. The bottom surface ofthe recess 20 a, in other words, the step between the recess 20 a andthe through hole 20 b configures a seat 20 c that the head 19 a of thebase fixing bolt 19 contacts. That is, the seat 20 c, with which thehead 19 a of the base fixing bolt 19 is in contact, or in other words,the seat 20 c, which receives the head 19 a, is located in the cylindershaft 12. The head 19 a of the base fixing bolt 19 includes a firstsurface contacting the seat 20 c and a second surface opposite from thefirst surface, and the second surface is located in the recess 20 a.

The arcuate surface 14 a of the base 14 has threaded bores 14 b formedat positions corresponding to the bolt holes 20. The shank of each basefixing bolt 19 is inserted through the associated bolt hole 20 and isscrewed to the associated threaded bore 14 b, and the head 19 a abutsagainst the seat 20 c of the bolt hole 20. This secures the base 14 tothe cylinder shaft 12. The base 14 includes hollow portions 14 c.Non-illustrated covers that block the hollow portions 14 c from theoutside are secured to the axial end faces of the base 14.

Operation of the combing cylinder 11 formed as described above will nowbe described.

The base 14, which supports the combing needles 13, and the balanceweight 15 are directly attached to the cylinder shaft 12. As compared tothe structure of a combing cylinder 50 according to Japanese Laid-OpenUtility Model Publication No. 58-172474 shown in FIG. 6, in which acombing segment 53 is attached to a cylinder shaft 51 via mountingbosses 52, an error in the distance between the axis of the cylindershaft 12 and the distal end of the needles of the needle arrays 16 a isreduced. Furthermore, the inertia of the combing cylinder 11 is alsoreduced. The combing cylinder 11 is therefore easily driven at variablespeeds.

The comber combs in an appropriate manner corresponding to the spinningcondition by using combing needles 13, that is, elements 16 selectedfrom different combing needles 13 and elements 16 in accordance with thekind of cotton and the required sliver quality. Replacement of any ofthe elements 16 is performed with the base 14 secured to the cylindershaft 12. If the balance weight 15 needs to be replaced due to thereplacement of the element 16, the balance weight fixing bolts 17 areremoved from the threaded bores 12 a of the cylinder shaft 12, and thebalance weight 15 is detached from the cylinder shaft 12. An appropriatebalance weight 15 is secured to the cylinder shaft 12 with the balanceweight fixing bolts 17. That is, the balance weight 15 is replacedwithout detaching the base 14.

Depending on the kind of cotton and the required sliver quality, insteadof four kinds of needle arrays 16 a, five or more kinds of needle arrays16 a may be necessary as the combing needles 13. In this case, the base14 and the balance weight 15 both need to be replaced. To replace thebase 14, the base fixing bolts 19 are removed from the threaded bores 14b of the base 14, and the base 14 is detached from the cylinder shaft12. An appropriate base 14 is secured to the cylinder shaft 12 with thebase fixing bolts 19. That is, the base 14 is replaced without detachingthe balance weight 15.

The first embodiment has the following advantages.

(1) The combing cylinder 11 is directly attached to the cylinder shaft12. The combing cylinder 11 includes the base 14, which has the outercircumferential surface 14 d supporting the combing needles 13, and thebalance weight 15, which is directly attached to the cylinder shaft 12and located at the position opposite from the base 14. The balanceweight 15 is secured to the cylinder shaft 12 with the balance weightfixing bolts 17, which are screwed to the threaded bores 12 a formed inthe cylinder shaft 12. The base 14 includes the arcuate surface 14 a(inner surface), which abuts against the outer circumferential surface12 b of the cylinder shaft 12, and the arcuate surface 14 a has thethreaded bores 14 b. The base 14 is opposed to the balance weight 15with the cylinder shaft 12 located in between. In this state, the base14 is secured to the cylinder shaft 12 with the base fixing bolts 19,which extend through the cylinder shaft 12 and are screwed to thethreaded bores 14 b. The seat 20 c, which receives the head 19 a of eachbase fixing bolt 19, is located in the cylinder shaft 12.

This structure allows the balance weight 15 to be independently replacedwithout detaching the base 14 from the cylinder shaft 12. This improvesthe workability in replacing the balance weight 15 and avoids a risk ofdamaging the combing needles 13.

(2) The combing needles 13 include the multiple elements 16 detachablysecured to the base 14. The elements 16 include the needle arrays(teeth) 16 a that range in the size. Thus, if the number of the needlearrays 16 a does not need to be changed in the operation in whichcombing needles 13 are selected from different combing needles 13 inaccordance with the kind of cotton and the sliver required quality, theoperator only needs to replace one or some of the elements 16 and thebalance weight 15.

The present embodiment is not limited to the above configuration, butmay be modified as follows.

Like a second embodiment shown in FIG. 4, the head 19 a of each basefixing bolt 19 may be elongated such that a second surface 19 b locatedopposite from the first surface, which contacts the seat 20 c, is placedin the through hole 15 c of the balance weight 15. That is, the head 19a extends from the recess 20 a of the cylinder shaft 12 to the throughhole 15 c of the balance weight 15. This structure allows the head 19 aof each base fixing bolt 19 to play part of the role of the balanceweight 15. The thickness of the balance weight 15 may therefore bereduced in accordance with the role of the balance weight 15 played bythe heads 19 a. This reduces the inertia of the combing cylinder 11.

Like a third embodiment shown in FIG. 5, the balance weight 15 may bedivided into multiple parts at positions corresponding to some of thebase fixing bolts 19, and the some of the base fixing bolts 19 may bearranged between the divided balance weights 15.

In the third embodiment of FIG. 5, the balance weight 15 is divided atpositions corresponding to some of the base fixing bolts 19. However,depending on the number of the balance weight fixing bolts 17 and thebase fixing bolts 19, the balance weight 15 may be divided at positionscorresponding to all the base fixing bolts 19, and all the base fixingbolts 19 may be located between the divided balance weights 15.

The number of the elements 16 including the needle arrays (teeth) 16 aof different sizes is not limited to four, but may be, for example, fiveor more.

Instead of the elements 16 including the needle arrays (teeth) 16 a ofdifferent sizes, a single card clothing that has different sizes ofneedle arrays may be secured to the base 14. In this case, multiplebases 14 each including a card clothing that corresponds to a differentspinning condition are prepared. When the spinning condition is changed,the base fixing bolts 19 are loosened to replace the base 14, and thebalance weight fixing bolts 17 are loosened to replace the balanceweight 15 as required.

The inner surface of the base 14 may have any shape other than anarcuate surface such as a rectangular surface.

Therefore, the present examples and embodiments are to be considered asillustrative and not restrictive and the invention is not to be limitedto the details given herein, but may be modified within the scope andequivalence of the appended claims.

The invention claimed is:
 1. A combing cylinder for a comber,comprising: a cylinder shaft having an outer circumferential surface anda threaded bore; a base directly attached to the cylinder shaft, thebase including an outer circumferential surface, an inner surfacecontacting the outer circumferential surface of the cylinder shaft, anda threaded bore formed in the inner surface; combing needles supportedon the outer circumferential surface of the base; a balance weightdirectly attached to part of the cylinder shaft that is opposite fromthe part where the base is attached; a balance weight fixing boltscrewed to the threaded bore of the cylinder shaft to secure the balanceweight to the cylinder shaft; and a base fixing bolt that extendsthrough the cylinder shaft and is screwed to the threaded bore of thebase to secure the base to the cylinder shaft, wherein the base fixingbolt includes a head, and the cylinder shaft includes in it a seat thatreceives the head.
 2. The combing cylinder according to claim 1, whereinthe cylinder shaft includes a through hole, through which the basefixing bolt extends, and a recess that is continuous with the throughhole and has a larger diameter than the through hole, and the throughhole and the recess form a step that configures the seat.
 3. The combingcylinder according to claim 2, wherein the balance weight includes athrough hole that is continuous with the recess.
 4. The combing cylinderaccording to claim 2, wherein the head of the base fixing bolt includesa first surface that contacts the seat and a second surface oppositefrom the first surface, and the second surface is located in the recess.5. The combing cylinder according to claim 3, wherein the head of thebase fixing bolt includes a first surface that contacts the seat and asecond surface opposite from the first surface, and the head extendsfrom the recess and along the through hole of the balance weight suchthat the second surface is located in the through hole of the balanceweight.
 6. The combing cylinder according to claim 1, wherein thebalance weight includes a through hole, the head of the base fixing boltincludes a first surface that contacts the seat and a second surfaceopposite from the first surface, and the second surface is located inthe through hole of the balance weight.